SHRIRAM RAYONS (RAYON PRODUCTS)

SECTION 1 :RAYON TYRE YARN

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PRODUCT  :1220/1 D.TEX RAYON TYRE YARN
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

1,240

65

2. No. of Filaments

-

720

-

3. Twist ‘Z’

Turns/Metre

65

5

4. Breaking Strength(O.D.)

N

60

Min

54

5. Elongation at break (O.D.)

%

9

1

6. Finish

%

0.5

0.1

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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PRODUCT  :1840/1 D.TEX RAYON TYRE YARN
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

1855

85

2. No. of Filaments

-

1100

-

 
3. Twist ‘Z’

Turns/Metre

65

5

4. Breaking Strength(O.D.)

N

100

Min

93

5. Elongation at break (O.D.)

%

9

1

6. Finish

%

0.5

0.1

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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PRODUCT  :2440/1 D.TEX RAYON TYRE YARN
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

2440

100

2. No. of Filaments

-

1500

-

 
3. Twist ‘Z’

Turns/Metre

65

5

4. Breaking Strength(O.D.)

N

128

Min

120

5. Elongation at break (O.D.)

%

9.5

1

6. Finish

%

0.5

0.1

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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YARN PACKAGE SPECIFICATIONS

PRODUCT  :RAYON TYRE YARN
QUALITY  :SUPER-II
A) DIMENSIONS OF EMPTY CONES
 
  • Tube
Cylindrical
 
  • Height
172 2 mm.

Option 1:

  • Internal Diameter
  • Outer Diameter
 

38 0.5 mm.

45 + 0.5 mm

 

Option 2:

  • Internal Diameter
  • Outer Diameter
 

56 0.5 mm.

64 + 0.5 mm

B) DIMENSIONS OF FULL CONES
 
  • Outer Diameter
190 mm.
 
  • Traverse Length
150 mm
 
  • Weight
3.8 0.2 kgs
C) Two types of pallets are used (150 Spools in 5 layers i.e. 6x5x5 = 150 spools and 180 Spools in 6 layers i.e. 6x5x6 = 180 Spools). The pallets are packed with stretch-wrap film and completely sealed to avoid any moisture pick up and made seaworthy. Normally, a 20’ container contains the following:
 
  • No. of pallets
24 Nos. (12 Pallets of 150 Spools and 12 Pallets of 180 Spools)
 
  • No. of Spools
3,960 Spools
 
  • Approx. wt. of yarn @ 13% MR
16 M.T.
 
  • Pallet size length
1,132 mm / 1,132 mm
               width    944 mm / 944 mm
               height 1,010 mm / 1,180 mm

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SECTION 2: RAYON TYRE CORD

PRODUCT  :1220/2 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

2,600

135
2. Twist Construction

 

 

 

 
     Ply ‘Z’

Turns/Metre

472

15
     Cable ‘S’

Turns/Metre

472

15
3. Breaking Strength(O.D.)

N

114

Min

109
4. Elongation at break(O.D.)

 12

1.0
5. Elongation @ 45 N (O.D.)

%

2.2

0.4
6. Thickness Gauge

mm

0.54

0.02
Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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PRODUCT  :1840/2 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

4225

165
2. Twist Construction

 

 

 

 
     Ply ‘Z’

Turns/Metre

472

15
     Cable ‘S’

Turns/Metre

472

15
3. Breaking Strength(O.D.)

N

170

Min

160
4. Elongation at break(O.D.)

 15

1.5
5. Elongation @ 45 N (O.D.)

%

3.0

0.8
6. Thickness Gauge

mm

0.73

0.03
Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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PRODUCT  :1840/3 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

dtex

6550

200

2. Twist Construction

 

 

 

     Ply ‘Z’

Turns/Metre

380

15

     Cable ‘S’

Turns/Metre

380

15

3. Breaking Strength(O.D.)

N

245

Min

225

4. Elongation at break(O.D.)

 16.5

1.0

1 Elongation @ 66 N (O.D.)

%

3.8

0.8

6. Thickness Gauge

mm

0.90

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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PRODUCT  :2440/2 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

5850

180

2. Twist Construction

 

 

 

     Ply ‘Z’

Turns/Metre

472

15

     Cable ‘S’

Turns/Metre

472

15

3. Breaking Strength(O.D.)

N

200

Min

190
4. Elongation at break(O.D.)

 16.0

1.0

5. Elongation @ 45 N (O.D.)

%

3.0

0.8

6. Thickness Gauge

mm

0.80

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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PRODUCT  :2440/3 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

8020

200

2. Twist Construction

 

 

 

     Ply ‘Z’

Turns/Metre

255

15

     Cable ‘S’

Turns/Metre

255

15

3. Breaking Strength(O.D.)

N

360

Min

340

4. Elongation at break(O.D.)

 15.5

1.0

5. Elongation @ 66 N (O.D.)

%

2.0

0.4

6. Thickness Gauge

mm

0.96

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM D 885

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CORD PACKAGE SPECIFICATIONS

PRODUCT  :RAYON TYRE CORD
QUALITY  :SUPER-II
A)
  • Full cheese Size
3.25 0.25 kgs.
 
  • Height
175 mm.
 
  • Inner Diameter
 38 mm.
 
  • Full cheese outer diameter
Approx. 180 mm.
B) 12 full cheeses are packed in corrugated card board box. 180 Cheeses are packed in one Pallet and 24 Pallets are loaded in a 20’ container which will be seaworthy and capable of withstanding rigours of transportation by rail road or sea.

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SECTION 3: RAYON TYRECORD FABRIC (GREIGE)

PRODUCT  :RAYON TYRE CORD FABRIC (GREY)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

VALUE

VALUE

1.

Warp : Cord Linear Density

dtex

2/1840

3/1840

2.

Total Warp Ends

Nos.

800-1750

800-1750

3.

Density

Ends/10 Cm.

50-120

50-100

4.

Fabric width

Cms.

130-165

130-165

5.

Length of the fabric roll

Metres

600-2000

600-2000

6.

Picks

Per 10 cms

As required

As required

7.

Weft (Cotton)
        (Extensible)

Count
Count

20s-23s
26s

20s-23s
26s

8.

Shell Roll Length

Cms.

140-170

140-170

9.

Diameters of Square bar hole

mm.

35 – 60

35 – 60

10.

Weave

 

Plain - 1/1

Plain - 1/1

11.

Reed

 

Plain/graduated as per customer’s specifications.

Plain/graduated as per customer’s specifications.

12.

Tabby

 

One per creel or as per customer’s requirement

One per creel or as per customer’s requirement

REMARKS :
   These are our normal standard specifications. Customer’s specifications not covered under our normal range can be considered.

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GREIGE  FABRIC  PACKING SPECIFICATIONS

PRODUCT  :RAYON TYRE FABRIC
QUALITY  :SUPER-II
The fabric rolls will be packed in the following protective layers :
1. Stitching of header to fabric roll.
2. 2 rounds ( continuous layers) of 250gauge white/transparent polythene
3. 4 silica gel bags ( 40 gms) on each side ( colour indicating and predried)
4. H.D.P.E. Laminated sheet – 1 round
5. Corrugated discs – 1 on each side
6. Stretch wrap film- 2 rounds
7. H.D.P.E. Bag

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SECTION 4 :R.F.L. TREATED FABRIC

PRODUCT  :RAYON TYRE CORD FABRIC (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

VALUE

VALUE

1. Warp : Cord Linear Density

Dtex

2/1840

3/1840

2. Total Warp Ends

Nos.

800-1750

800-1750

3. Density

Ends/10 Cm.

50-120

50-100

4. Fabric width

Cms.

120-150

120-150

5. Length of the fabric roll

Metres

600-1600

600-1600

6. Picks

Per 10 cms

As required

As required

7. Weft (Cotton)
       (Extensible)

Count
Count

20s-23s
26s

20s-23s
26s

8. Shell Roll Length

Cms.

140-170

140-170

9. Diameters of Square bar hole

mm.

35 – 60

35 – 60

10. Weave

 

Plain - 1/1

Plain - 1/1

11. Reed

 

Plain/graduated as per customer’s specifications.

Plain/graduated as per customer’s specifications.

12. Tabby

 

One per creel or as per customer’s requirement

One per creel or as per customer’s requirement

REMARKS :
   These are our normal standard specifications. Customer’s specifications not covered under our normal range can be considered.

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PRODUCT  :1220/2 D.TEX RAYON TYRE CORD  (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

2650

100

2. Twist Construction

 

 

     Ply ‘Z’

Turns/Metre

485

20

     Cable ‘S’

Turns/Metre

485

20

3. Breaking Strength(O.D.)

N

106

Min

96

4. Elongation at break(O.D.)

 14.0

1.0

5. Elongation @ 45 N (O.D.)

%

3.0

0.5

6. Dip Pick-up

%

5.0

1.0

7. Adhesion (Hot U)

N

110 min

8. Thickness Gauge

mm

0.54

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM

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PRODUCT  :1840/2 D.TEX RAYON TYRE CORD (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

4275

170

2. Twist Construction

 

 

     Ply ‘Z’

Turns/Metre

465

20

     Cable ‘S’

Turns/Metre

465

20

3. Breaking Strength(O.D.)

N

145

Min

141

4. Elongation at break(O.D.)

 11.0

1.0

5. Elongation @ 45 N (O.D.)

%

2.0

0.6

6. Dip Pick-up

%

5.0

1.0

7. Adhesion (Hot U)

N

118 min

8. Thickness Gauge

mm

0.71

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM

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PRODUCT  :1840/3 D.TEX RAYON TYRE CORD (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

6660

200

2. Twist Construction

 

 

     Ply ‘Z’

Turns/Metre

390

20

     Cable ‘S’

Turns/Metre

390

20

3. Breaking Strength(O.D.)

N

225

Min

200

4. Elongation at break(O.D.)

 11.0

1.0

5. Elongation @ 66 N (O.D.)

%

2.0

0.6

6. Dip Pick-up

%

5.0

1.0

7. Adhesion (Hot U)

N

137 min

8. Thickness Gauge

mm

0.84

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM

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PRODUCT  :2440/3 D.TEX RAYON TYRE CORD (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES

UNIT

TARGET

TOLERANCE
1. Linear Density @ 11% MR

D.Tex

8400

200

2. Twist Construction

 

 

     Ply ‘Z’

Turns/Metre

255

20

     Cable ‘S’

Turns/Metre

255

20

3. Breaking Strength(O.D.)

N

320

Min

310

4. Elongation at break(O.D.)

 11.0

1.0

5. Elongation @ 66 N (O.D.)

%

1.8

0.4

6. Dip Pick-up

%

5.0

1.0

7. Adhesion (Hot U)

N

130 min

8. Thickness Gauge

mm

0.90

0.03

Testing Machine INSTRON
Lab.Testing Conditions Temperature 24 C
Relative Humidity 55%
Tensile Test Method ASTM

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DIPPED FABRIC PACKING SPECIFICATIONS (CONTAINERISED)

PRODUCT  :  DIPPED RAYON TYRE FABRIC
QUALITY  :  SUPER-II
The fabric rolls will be packed in the following protective layers :
1. Cotton tape to hold the top layer of the fabric in place.
2. 2 rounds( i.e. 2 continuous layers) of 250 gauge black polythene
3. 4 silica gel bags ( 40 gms) on each side ( colour indicating &predried)
4. H.D.P.E. Laminated sheet – 1 round.
5. Corrugated discs – 1 on each side
6. Stretch wrap film – 2 rounds.
7. HDPE Bag.

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