Rayons & Nylon

Rayon

YARN

11220/1 D.TEX RAYON TYRE YARN
PRODUCT  :1220/1 D.TEX RAYON TYRE YARN
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
1,240
±
65
2. No. of Filaments
-
720
-
3. Twist ‘Z’
Turns/Metre
65
±
5
4. Breaking Strength(O.D.)
N
60
Min
54
5. Elongation at break (O.D.)
%
9
±
1
6. Finish
%
0.5
±
0.1
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
21840/1 D.TEX RAYON TYRE YARN
PRODUCT  :1840/1 D.TEX RAYON TYRE YARN
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
 TARGET TOLERANCE
1. Linear Density @ 11% MR
D.Tex
1855
±
85
2. No. of Filaments
-
1100
-
  
3. Twist ‘Z’
Turns/Metre
65
±
5
4. Breaking Strength(O.D.)
N
100
Min
93
5. Elongation at break (O.D.)
%
9
±
1
6. Finish
%
0.5
±
0.1
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
32440/1 D.TEX RAYON TYRE YARN
PRODUCT  :2440/1 D.TEX RAYON TYRE YARN
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
2440
±
100
2. No. of Filaments
-
1500
-
  
3. Twist ‘Z’
Turns/Metre
65
±
5
4. Breaking Strength(O.D.)
N
128
Min
120
5. Elongation at break (O.D.)
%
9.5
±
1
6. Finish
%
0.5
±
0.1
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
4PACKING SPECIFICATIONS – RAYON TYRE YARN
YARN PACKAGE SPECIFICATIONS
PRODUCT  :RAYON TYRE YARN
QUALITY  :SUPER-II
A)
DIMENSIONS OF EMPTY CONES
  • Tube
Cylindrical
  • Height
172 ± 2 mm.

Option 1:

  • Internal Diameter
  • Outer Diameter
 

38 ± 0.5 mm.

45 + 0.5 mm

Option 2:

  • Internal Diameter
  • Outer Diameter
 

56 ± 0.5 mm.

64 + 0.5 mm
B)
DIMENSIONS OF FULL CONES
  • Outer Diameter
190 mm.
  • Traverse Length
150 mm
  • Weight
3.8 ± 0.2 kgs
C)
Two types of pallets are used (150 Spools in 5 layers i.e. 6x5x5 = 150 spools and 180 Spools in 6 layers i.e. 6x5x6 = 180 Spools). The pallets are packed with stretch-wrap film and completely sealed to avoid any moisture pick up and made seaworthy. Normally, a 20’ container contains the following:
  • No. of pallets
24 Nos. (12 Pallets of 150 Spools and 12 Pallets of 180 Spools)
  • No. of Spools
3,960 Spools
  • Approx. wt. of yarn @ 13% MR
16 M.T.
  • Pallet size length
1,132 mm / 1,132 mm
             width
   944 mm / 944 mm
             height
1,010 mm / 1,180 mm

TYRE CORD

11220/2 D.TEX RAYON TYRE CORD
PRODUCT  :1220/2 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
2,600
±
 135
2. Twist Construction
 
 
 
 
     Ply ‘Z’
Turns/Metre
472
±
 15
     Cable ‘S’
Turns/Metre
472
±
 15
3. Breaking Strength(O.D.)
N
114
Min
 109
4. Elongation at break(O.D.)
% 
 12
±
 1.0
5. Elongation @ 45 N (O.D.)
%
2.2
±
 0.4
6. Thickness Gauge
mm
0.54
±
 0.02
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
21840/2 D.TEX RAYON TYRE CORD
PRODUCT  :1840/2 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
4225
±
 165
2. Twist Construction
 
 
 
 
     Ply ‘Z’
Turns/Metre
472
±
 15
     Cable ‘S’
Turns/Metre
472
±
 15
3. Breaking Strength(O.D.)
N
170
Min
 160
4. Elongation at break(O.D.)
% 
 15
±
 1.5
5. Elongation @ 45 N (O.D.)
%
3.0
±
 0.8
6. Thickness Gauge
mm
0.73
±
 0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
31840/3 D.TEX RAYON TYRE CORD
PRODUCT  :1840/3 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
dtex
6550
±
200
2. Twist Construction
 
 
 
     Ply ‘Z’
Turns/Metre
380
±
15
     Cable ‘S’
Turns/Metre
380
±
15
3. Breaking Strength(O.D.)
N
245
Min
225
4. Elongation at break(O.D.)
% 
 16.5
±
1.0
1 Elongation @ 66 N (O.D.)
%
3.8
±
0.8
6. Thickness Gauge
mm
0.90
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
42440/2 D.TEX RAYON TYRE CORD
PRODUCT  :2440/2 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
5850
±
180
2. Twist Construction
 
 
 
     Ply ‘Z’
Turns/Metre
472
±
15
     Cable ‘S’
Turns/Metre
472
±
15
3. Breaking Strength(O.D.)
N
200
Min
 190
4. Elongation at break(O.D.)
% 
 16.0
±
1.0
5. Elongation @ 45 N (O.D.)
%
3.0
±
0.8
6. Thickness Gauge
mm
0.80
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
52440/3 D.TEX RAYON TYRE CORD
PRODUCT  :2440/3 D.TEX RAYON TYRE CORD (Greige)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
8020
±
200
2. Twist Construction
 
 
 
     Ply ‘Z’
Turns/Metre
255
±
15
     Cable ‘S’
Turns/Metre
255
±
15
3. Breaking Strength(O.D.)
N
360
 Min
340
4. Elongation at break(O.D.)
% 
 15.5
±
1.0
5. Elongation @ 66 N (O.D.)
%
2.0
±
0.4
6. Thickness Gauge
mm
0.96
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM D 885
6PACKING SPECIFICATIONS – RAYON TYRE CORD
CORD PACKAGE SPECIFICATIONS
PRODUCT  :RAYON TYRE CORD
QUALITY  :SUPER-II
A)
  • Full cheese Size
3.25 ± 0.25 kgs.
  • Height
175 mm.
  • Inner Diameter
 38 mm.
  • Full cheese outer diameter
Approx. 180 mm.
B)
12 full cheeses are packed in corrugated card board box. 180 Cheeses are packed in one Pallet and 24 Pallets are loaded in a 20’ container which will be seaworthy and capable of withstanding rigours of transportation by rail road or sea.
7RAYON TYRE CORD FABRIC(GREY)
PRODUCT :RAYON TYRE CORD FABRIC (GREY)
QUALITY :SUPER-II
S.NO. PROPERTIES
UNIT
VALUE
VALUE
1.
 Warp : Cord Linear Density
dtex
2/1840
3/1840
2.
 Total Warp Ends
Nos.
800-1750
800-1750
3.
 Density
Ends/10 Cm.
50-120
50-100
4.
 Fabric width
Cms.
130-165
130-165
5.
 Length of the fabric roll
Metres
600-2000
600-2000
6.
 Picks
Per 10 cms
As required
As required
7.
 Weft (Cotton)
        (Extensible)
Count
Count
20s-23s
26s
20s-23s
26s
8.
 Shell Roll Length
Cms.
140-170
140-170
9.
 Diameters of Square bar hole
mm.
35 – 60
35 – 60
10.
 Weave
 
Plain - 1/1
Plain - 1/1
11.
 Reed
 
Plain/graduated as per customer’s specifications.
Plain/graduated as per customer’s specifications.
12.
 Tabby
 
One per creel or as per customer’s requirement
One per creel or as per customer’s requirement
REMARKS : These are our normal standard specifications. Customer’s specifications not covered under our normal range can be considered.
8PACKING SPECIFICATIONS – RAYON TYRE FABRIC (GREY)
GREIGE FABRIC PACKING SPECIFICATIONS
PRODUCT  :RAYON TYRE FABRIC
QUALITY  :SUPER-II
The fabric rolls will be packed in the following protective layers :
1.
Stitching of header to fabric roll.
2.
2 rounds ( continuous layers) of 250gauge white/transparent polythene
3.
4 silica gel bags ( 40 gms) on each side ( colour indicating and predried)
4.
H.D.P.E. Laminated sheet – 1 round
5.
Corrugated discs – 1 on each side
6.
Stretch wrap film- 2 rounds
7.
H.D.P.E. Bag

TREATED RAYON FABRIC

1RAYON TYRE CORD FABRIC (DIPPED)
PRODUCT :RAYON TYRE CORD FABRIC (Dipped)
QUALITY :SUPER-II
S.NO. PROPERTIES
UNIT
VALUE
VALUE
1. Warp : Cord Linear Density
Dtex
2/1840
3/1840
2. Total Warp Ends
Nos.
800-1750
800-1750
3. Density
Ends/10 Cm.
50-120
50-100
4. Fabric width
Cms.
120-150
120-150
5. Length of the fabric roll
Metres
600-1600
600-1600
6. Picks
Per 10 cms
As required
As required
7. Weft (Cotton)
       (Extensible)
Count
Count
20s-23s
26s
20s-23s
26s
8. Shell Roll Length
Cms.
140-170
140-170
9. Diameters of Square bar hole
mm.
35 – 60
35 – 60
10. Weave
 
Plain - 1/1
Plain - 1/1
11. Reed
 
Plain/graduated as per customer’s specifications.
Plain/graduated as per customer’s specifications.
12. Tabby
 
One per creel or as per customer’s requirement
One per creel or as per customer’s requirement
REMARKS : These are our normal standard specifications. Customer’s specifications not covered under our normal range can be considered.
21220/2 D.TEX RAYON TYRE CORD (DIPPED)
PRODUCT :1220/2 D.TEX RAYON TYRE CORD (Dipped)
QUALITY :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
2650
±
100
2. Twist Construction
 
 
     Ply ‘Z’
Turns/Metre
485
±
20
     Cable ‘S’
Turns/Metre
485
±
20
3. Breaking Strength(O.D.)
N
106
Min
96
4. Elongation at break(O.D.)
% 
 14.0
±
1.0
5. Elongation @ 45 N (O.D.)
%
3.0
±
0.5
6. Dip Pick-up
%
5.0
±
1.0
7. Adhesion (Hot U)
N
110 min
8. Thickness Gauge
mm
0.54
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM
31840/2 D.TEX RAYON TYRE CORD (DIPPED)
PRODUCT  :1840/2 D.TEX RAYON TYRE CORD (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
4275
±
170
2. Twist Construction
 
 
     Ply ‘Z’
Turns/Metre
465
±
20
     Cable ‘S’
Turns/Metre
465
±
20
3. Breaking Strength(O.D.)
N
145
Min
141
4. Elongation at break(O.D.)
% 
 11.0
±
1.0
5. Elongation @ 45 N (O.D.)
%
2.0
±
0.6
6. Dip Pick-up
%
5.0
±
1.0
7. Adhesion (Hot U)
N
118 min
8. Thickness Gauge
mm
0.71
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM
41840/3 D.TEX RAYON TYRE CORD (DIPPED)
PRODUCT  :1840/3 D.TEX RAYON TYRE CORD (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
6660
±
200
2. Twist Construction
 
 
     Ply ‘Z’
Turns/Metre
390
±
20
     Cable ‘S’
Turns/Metre
390
±
20
3. Breaking Strength(O.D.)
N
225
Min
200
4. Elongation at break(O.D.)
% 
 11.0
±
1.0
5. Elongation @ 66 N (O.D.)
%
2.0
±
0.6
6. Dip Pick-up
%
5.0
±
1.0
7. Adhesion (Hot U)
N
137 min
8. Thickness Gauge
mm
0.84
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM
52440/3 D.TEX RAYON TYRE CORD (DIPPED)
PRODUCT  :2440/3 D.TEX RAYON TYRE CORD (Dipped)
QUALITY  :SUPER-II
S.NO. PROPERTIES
UNIT
TARGET
 TOLERANCE
1. Linear Density @ 11% MR
D.Tex
8400
±
200
2. Twist Construction
 
 
     Ply ‘Z’
Turns/Metre
255
±
20
     Cable ‘S’
Turns/Metre
255
±
20
3. Breaking Strength(O.D.)
N
320
Min
310
4. Elongation at break(O.D.)
% 
 11.0
±
1.0
5. Elongation @ 66 N (O.D.)
%
1.8
±
0.4
6. Dip Pick-up
%
5.0
±
1.0
7. Adhesion (Hot U)
N
130 min
8. Thickness Gauge
mm
0.90
±
0.03
Testing Machine
INSTRON
Lab.Testing Conditions
Temperature
24° C
Relative Humidity
55%
Tensile Test Method
ASTM
6PACKING SPECIFICATIONS – RAYON TYRE FABRIC (DIPPED)
DIPPED FABRIC PACKING SPECIFICATIONS (CONTAINERISED)
PRODUCT  :  DIPPED RAYON TYRE FABRIC
QUALITY  :  SUPER-II
The fabric rolls will be packed in the following protective layers :
1.
Cotton tape to hold the top layer of the fabric in place.
2.
2 rounds( i.e. 2 continuous layers) of 250 gauge black polythene
3.
4 silica gel bags ( 40 gms) on each side ( colour indicating &predried)
4.
H.D.P.E. Laminated sheet – 1 round.
5.
Corrugated discs – 1 on each side
6.
Stretch wrap film – 2 rounds.
7.
HDPE Bag.
Nylon

Wicking and Non-wicking : Multi Filament Nylon 6 or Nylon 66 in Deniers 840 and 1260. To customer Specification. The Yarn for the chafer can also be sourced from customers approved yarn Vendor.

1940/1 D.TEX (840/1 DENIER) DIPPED NYLON CHAFER FABRIC
PRODUCT  :  940/1 D.TEX (840/1 DENIER) DIPPED NYLON CHAFER FABRIC
S.NO. PROPERTIES UNIT VALUE
1. Yarn Linear Density    
 
  • Warp
 D.Tex 940/1
 
  • Weft
 D.Tex 940/1
2. No. of ends (Warp) 10 Cms. 60 - 80
3. No. of ends (Weft) 10 Cms. 60 - 80
4. Width Cms. 76-150
5. Roll Length Metres 600-1200
6. G.S.M. Gms. 140-180
7. Twist Inch. 4-5
8. Breaking Load (1" Strip)    
 
  • Warp
 Kgs. 80-114
 
  • Weft
 Kgs. 80-114
9. Strip Adhesion Kgs. 28-40
10. Dip Pick-up % 12-16
21400/1 D.TEX (1260/1 DENIER) DIPPED NYLON CHAFER FABRIC
PRODUCT  :  1400/1 D.TEX (1260/1 DENIER) DIPPED NYLON CHAFER FABRIC
S.NO. PROPERTIES UNIT VALUE
1. Yarn Linear Density    
 
  • Warp
 D.Tex 1400/1
 
  • Weft
 D.Tex 1400/1
2. No. of ends (Warp) 10 Cms. 52-64
3. No. of ends (Weft) 10 Cms. 13-16
4. Width Cms. 76-150
5. Roll Length Metres 500-1200
6. G.S.M. Gms. 175-245
7. Twist Inch. 4-5
8. Breaking Load (1" Strip)    
 
  • Warp
 Kgs. 114-159
 
  • Weft
 Kgs. 114-159
9. Strip Adhesion Kgs. 17-27
10. Dip Pick-up % 10-20
Chemicals
1ANHYDROUS SODIUM SULPHATE
PRODUCT  :  ANHYDROUS SODIUM  SULPHATE
QUALITY  :  CGQ
Formula :
Mol. wt :
S.No. Properties Values
1. Moisture 0.5% Max.
2. Insolubles 0.02% Max.
3. pH of 10% solution 9.5 to 10.5
4. Iron as Fe 5 ppm Max.
5. Chloride Traces
6. Purity 99.0 Min.
7. Size :
Retention on 16 Mesh 5% Max.
Passing through 100 Mesh 10% Max.
2ANHYDROUS SODIUM SULPHATE
PRODUCT  :  ANHYDROUS SODIUM SULPHATE
QUALITY  :  NQ/NQA
Formula :
Mol. wt :
S.No.
Properties
 Values
1. Moisture 0.5% Max.
2. Insolubles 0.02% Max.
3. pH of 10% solution 9.5 to 10.5
4. Iron as Fe 5 ppm Max.
5. Chloride Traces
6. Purity 99.0 Min.
7. Size :
Retention on 30 Mesh 10% Max.
Retention on 100 Mesh 40 to 50% Max.
Retention on 200 Mesh 15 to 30% Max.
Passing through 200 Mesh 10 to 20% Max.
3CARBON-DI-SULPHIDE
PRODUCT  :  CARBON-DI-SULPHIDE
QUALITY   As per specifications
Formula :
Mol. wt :
S.No. Properties Values
1. Specific Gravity at 20° C 1.266
2. Hydrogen Sulphide Less than 0.5 ppm
3. Colour
Transparent & Clear Like Water
4. Residue after evaporation 10 mg/100 c.c. (Max.)
5. Reaction Neutral
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